Simplified Marine Sewage Treatment Plant
Ship sewage comes from the daily drainage of the ship's personnel (crew and passengers), and the sewage can be divided into two types: black water and gray water according to the different water quality. Black water refers to fecal sewage with high pollutant content; gray water refers to less polluted wastewater such as bathing, kitchen, and laundry. Since the discharge cycle of the ship sanitary system is relatively short, the sewage is less decomposed than the urban drainage system, so the pollution load is higher. Moreover, the concentration of personnel makes the water quality and quantity of the drainage vary greatly, which puts forward higher requirements for sewage treatment. Marine Sewage Treatment Plant belongs to the key devices for prevention of pollution form ships in seas and oceans according to the revised Annex IV of the International Convention of the Prevention of Pollution (MARPOL 73/78).
Principle of Simplified Marine Sewage Treatment Plant
The apparatus and process using biological treatment, electric flocculation and membrane separation technology as well as UV disinfection technology. Through reasonable arrangement process, combined with enhanced flocculation and biochemical treatment to overcome the inherent shortcomings of the existing membrane bioreactor, and stably remove the effects of nitrogen and phosphorus, enhance the activity of sludge and prevent membrane from fouling. The process is breakthrough.
Main spare parts
1.Air Pump
Air pump is used for transporting air to the plant. The plant is equipped with two kinds of air pump, they are main air pump and lifting air pump. They have the same structure but different functions. The main air pump is used to aerate to aeration tank and contact oxidation tank. The lifting air pump is used to lift the sludge in membrane tank and settling tank to aeration tank and to aerate to membrane tank.
2.Crushing Pump
Cutting and discharge pump is the open impeller centrifugal pump, the sewage is cut and macerated by cutting pump to recycle or discharge it to overboard at the emergency time. The sewage in all tanks can be discharged empty, so long as open the corresponding bottom valves.
3.Vacuum Pump
Vacuum pump is a centrifugal pump with stronger ability of self-suction, but it is better to keep some water in the pipes to avoid the problem for restarting. It can create a certain difference pressure and make the water permeate the membrane. If the membrane is blocked for pollution and not suction smoothly, the discharge capacity will come down,and cause the equipment to alarm at high level.
4.UV
The disinfection principle of ultraviolet ray sterilization is to adopt appropriate length of UV wave to damage the molecular structure of the DNA (desoxyribonucleic acid) or RNA (ribonucleic acid) of organism cell. It causes the deaths of growing cell and (or) regenerative cells and makes content of coli form in effluent meet the requirement of discharge standard. Its main element is lamp pipe to take care.
5.Electro Flocculation Reactor
Electric flocculation reactor in addition to redox reactions in biochemical treatment after further degradation of organics in water, but also the coagulation effect, enhance the settling performance of sewage, removal of phosphorus in the waste water and colloid, improve the working environment of MBR film. Reactor with aluminum blocks generally 1 to 1 and a half that need to be replaced, please use the special attention.
6.Electric Control Box
The electric box is provided with the function of electric operation, protection and procedure control for the equipment.
Main Data
Model |
SWCM(Ⅰ)- |
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15 |
20 |
25 |
30 |
40 |
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LOAD |
Average load(L/d) |
1190 |
1540 |
1890 |
2310 |
3080 |
Organic load (kg BOD5/d) |
0.595 |
0.77 |
0.945 |
1.155 |
1.54 |
|
Rated capacity (person) |
15 |
20 |
25 |
30 |
40 |
|
Discharge pressure |
Emergency discharge pressure is 0.08MPa, and the qualified water discharge pressure is 0.1MPa |
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Effluent standard |
TSS≯35mg/L ,BOD5≯25mg/L,COD≯125mg/L , coliform≯100个/100ml,PH :6~8.5,Residual chlorine(Cl-)<0.5 mg/l |
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Others |
Ambient temperature: 0℃ -50℃.
Toilet flushing water temperature: 5 C -30 C, fresh water |
Common Troubles and Solutions
No. |
Trouble |
Possible cause |
Solution |
1 |
Device liquid "to take the tank" and not high alarm |
Check the overflow port,if not overflow, the device internal contact oxidation tank to the electric flocculation tank pipeline or overflow port pipeline blockage. |
Clean up the block line |
Check the overflow port, if the overflow, then check the control box control |
Electrical maintenance |
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2 |
High level alarm device |
Look at the water meter, such as above rated flow, it is possible to use the peak of the toilet |
Temporarily using the toilet |
Look at the water meter, such as below rated flow, the discharge pipeline may not be smooth |
Check discharge line |
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Look at the water meter, such as the rated flow rate, the film may be contaminated. |
Cleaning membrane |
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3 |
Voice of air pump is abnormal |
Pump failure |
Repair or replacement of the pump |
The air pump and the electric three-way valve can not be opened simultaneously. |
Check control circuit |
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4 |
Voice of vacuum pump is abnormal |
The suction is not smooth. |
Check line |
No water, the membrane may be fouled. |
Cleaning membrane |
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5 |
One hour without steering electric three-way valve |
Sewage or sludge can not be regularly upgrade |
Check the control circuit or electric three-way valve |
6 |
UV-lamp is not lighting |
UV-lamp is broken |
Replace the lamp |
7 |
Water quality is not qualified |
Activated sludge is not enough or qualified |
Re-culture bacteria |
The membrane is out of order |
Replace membrane |